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Thursday, 17 July 2014

Type of Milling Cutters

Type of Milling Cutters Points : Type of Milling Cutters, Type of Milling Machine Cutters, All Milling Machine Cutter Milling cutter are given below:
  1. Ball Nose Cutter
  2. Side Milling Cutter
  3. End Mill
  4. Slot Drill
  5. Slab Mill
  6. Roughing End Mills
  7. Gear Cutter
  8. Face Milling Cutters
  9. Fly Cutter
  10. Hobbing Cutter
  11. Hollow Mill Cutters
  12. Woodruff Cutter
  13. Plain Milling Cutters
  14. Slitting Saw Cutter
  15. T Slot Milling Cutters
  16. Angle Milling Cutter
  17. Thread Milling Cutter
  18. Formed Cutters
  19. Top and Reamer Cutter
  20. Angular Cutters
  21. Rounded Edge End Mills
  22. T-slot Cutters
  23. Staggered-Tooth Milling Cutters
  24. Finishing End Mills
  25. Form Milling Cutters
  26. Square End Mills
  27. Ball End Mills
  28. Dovetail Cutters
  29. Bevel Cutters
  30. V-Slot Cutters
  31. Square Tool Bit Flat-Surface Cutters
  32. Straight-Tooth Milling Cutters
  33. Large-Diameter High-Speed Steel Face Milling Cutters
  34. Large-Diameter Replaceable Carbide-Insert Face Milling Cutters
1. Ball Nose Cutter Ball nose cutters are like to slot drills, except end of cutters are curved. They are perfect for machining 3-dimensional contoured outline in machining centres, such as in molds and dies. They are at times call ball mills in shop-floor slang, although the actuality that that term too has a different meaning. They are too using to add a radius among perpendicular faces to decrease stress application.
2. Side Milling Cutter Side milling cutters look like a plain milling cutter, but that its teeth are on side. Side milling cutters are use for side milling with slot cutting with might have plain, helical or staggered teeth. Helical teeth cutters are ideal on milling machines as they need less power for machining as extra than one teeth make a milling process at a time.
3. End Mill End mills are those tools which contain cutting teeth on one end, over and above on the sides. The words end mill is normally use to pass on to flat bottomed cutters, but too contain round cutters and radiused cutters. They are generally prepared as of high speed steel (HSS) or carbide, with have one or extra flutes. They are the mainly regular tool use in a vertical mill.
4.Slot Drill Slot drills are commonly two fluted cutters that are intended to drill instantly down into the material. This is feasible as there is at least one tooth at centre of end face. They are so named for their work in cutting keyway slots. Slot drill word generally unspecified to mean a two fluted, flat bottomed end mill if no other information is specified. Two fluted end mills are generally slot drills, three fluted at times aren't, and four fluted generally aren't.
5. Slab Mill Slab mills are use also in gang milling process on manual horizontal or universal milling machines to machine big wide surfaces rapidly. They have been out of date by the use of Carbide tipped face mills to be then use in vertical mills or else machining centres.
6. Roughing End Mills Go away a rough finish except cut a lot faster than finishing end mill. It is optional to use one of these to start by, and then travel to a finishing one.
7. Gear Cutter Gear cutter is use in make gears on milling machine. Gear cutting is an process which can’t done otherwise. This cutter has shape of the teeth which are to be reproduce on gear blank. Different gear cutters are use to create teeth by invalute profile or cycloidal outline. Gear cutter is use to cut a variety of gear size by a fixed tooth shape.
8. Face Milling Cutters Face milling cutter are planned by teeth to cut on equally the side as well as the edge of cutter. Face milling cutters can prepared of HSS, or they can be intended to use cemented carbide inserts.
9. Fly Cutter Fly cutters are the trouble-free type of cutters use to create contoured surfaces. These cutters are the single cutting point cutting tool.
10. Hobbing Cutter Hobbing cutter is type of form tool and is use in hobbing machines to make gears. Cross section of cutters tooth will produce the necessary shape on workpiece, one time set to the suitable conditions (blank size). Hobbing machine is a particular milling machine.
11. Hollow Mill Cutters Hollow milling cutters, extra regularly call only hollow mills, are effectively inside out endmills. They shaped similar to a piece of pipe, by their cutting edges on inside surface. They are use on turret lathes with screw machines as an alternative to turning by a box tool, or on drill press or milling machine to finish a cylindrical boss.
12. Woodruff Cutter Woodruff cutters create seat for woodruff keys. These keys hold pulleys on shafts.
13. Plain Milling Cutters Plain milling cutter are cylindrical in form have teeth on their border. These are use to make flat surfaces parallel to axis of revolution. Depending upon size and applications plain milling cutters are categorize as heavy duty, light duty with helical plain milling cutters.
14. Slitting Saw Cutter Slitting saw cutter is extremely thin cutters, unstable in thickness as of 0.5 to 5 mm. They are use for cutting deep slots with parting off materials into part. This cutter is thinner at the centre than at the border to give clearance and to decrease friction.
15. T Slot Milling Cutters T slot milling cutter is special shape of milling cutters use to make T shaped slots in the workpiece. These contain cutting edges on their outside edge and both sides.
16. Angle Milling Cutter Angle milling cutters contain tapering surfaces by cutting edges above them. These are use to machine angles other than 90°. Two types of angle milling cutters are presented single angle milling cutter with double angle milling cutter.
17. Thread Milling Cutter Thread Milling Cutter are selected to mill threads of exact type and size on workpiece. These cutters might be by parallel shank of tapered shank with mostly use to make worms.
18. Formed Cutters Formed cutters might contain dissimilar types of outline on their cutting edges which can produce different types of outline on workpieces. Depending upon tooth outline and their capability formed cutters.
19. Top and Reamer Cutter Top and reamer cutter is double angle type; these are usually used to create grooves and flutes in taps or reamers. Tap and reamer are use as thread cutting tool for softer material workpieces.
20. Angular Cutters Angular cutters which have cutting teeth at an angle to axis of turning round are identified as angular cutters. Angular cutters are classify as single angular cutters or double angular cutters.
21. Rounded Edge End Mills Round edge on the orders of flutes decrease chipping with lengthens life of tool. Too identified as corner radius end mills, they work fine for making molds. Use on cast steel, cast iron, and heat-treated steel.
22. T-slot Cutters T-slot cutter is use for cutting T-shaped slots like to those in milling machine table. Woodruff key cutters are particular T-slot cutters use for cutting Woodruff keys on shafts with spindles.
23. Staggered-Tooth Milling Cutters By side-line and side teeth, cutters eliminate chips for reliable cutting width. Cutters are for deep slots with other application require utmost chip clearance. Moreover identified as side-milling cutters, they have alternating right-and-left hand helical teeth to take away extra metal at higher speeds than straight-tooth cutters.
24 Finishing End Mills Finishing end mills is a good finish on stock you are working with.
25. Form Milling Cutters Form milling cutters intended to cut exact shapes are identified as form milling cutters. These cutters can classify according to their shape as concave cutters, convex or, gear cutters, flute cutters with corner rounding cutters.
26. Square End Mills Square end mills use for milling a rightly square corner at bottom of channel.
27. Ball End Mills Machine rounded details into stock.
28. Dovetail Cutters Machine slots for components to need a sliding in shape.
29. Bevel Cutters Create consistent bevel cuts in stock.
30. V-Slot Cutters Single pass cuts a V-shaped slot. As well identified as double-angle milling cutters, they can too mill notches, angles, serrations, and chamfers.
31. Square Tool Bit Flat-Surface Cutters These cutter uses by square tool bits for machining flat surfaces. Compare to normal end mills, they make wider cuts, make less vibration, cut thin materials simply, and can be run at fast speeds.
32. Straight-Tooth Milling Cutters Straight tooth milling cutter is thinner, contain more teeth, with go away a finer finish than staggered-tooth cutters. Use for thin slots and thrust cuts.
33. Large-Diameter High-Speed Steel Face Milling Cutters It use for facing a part of stock. They are also identified as shell cutters, these tools contain a large diameter for face and side milling.
34. Large-Diameter Replaceable Carbide-Insert Face Milling Cutters These cutters remove metal 2-5 times quicker than similar high-speed steel face mills. Every cutter bodies accept octagon, round, with square carbide inserts.

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